Electrochemical development from Lab to Launch
Your dedicated partner for custom materials synthesis, component development, and scale-up, turning breakthrough electrochemistry into commercial-ready components.
From materials design to commercial-ready production
Our electrochemical development service is an end-to-end partnership designed to bridge the gap from a proven lab-scale formulation to de-risked, pilot-ready electrochemical components. We apply deep expertise in materials science and electrochemical engineering to help you optimize performance, validate manufacturability, and accelerate your path to market.
Component & Materials Design​
Translate your technical targets into a manufacturable blueprint. We design and optimize cell architectures (electrodes, electrolytes, substrates) and testing hardware (current collectors, contact pastes, steam delivery) to deliver maximum performance and durability tailored to your operating conditions.
Materials Synthesis​​
Bring your material design from concept to reality. Flexible synthesis methods, including co-precipitation, and solid-state sintering, enable rapid prototyping and production of your novel materials at the bench and pilot scale.
Advanced Component Fabrication​
Transform your advanced materials into robust, stack-ready components. Our fabrication capabilities include mixing powders into stable inks and slurries, tape casting thin ceramics, screen printing functional layers, and advanced coating onto foils, substrates, and interconnects.
Process Optimization & Scale-Up​
Bridge the gap from lab scale to pilot production. We scale component fabrication and custom powders from grams to metric-tons, establishing the quality controls needed for a repeatable, de-risked path to commercialization.
A balanced approach to electrochemical development​.​
A successful commercial electrochemical cell is an engineered system. Its performance is dictated by balancing cell-level properties and system-level factors (stack, testing, and BOP). Our holistic process is designed to find the optimal balance across your technology’s entire deployment path.
Materials Composition​
Defining the precise chemical formula and dopant concentrations to maximize reaction kinetics, conversion efficiency, and chemical compatibility, including specialized material formulations that minimize parasitic losses.
Microstructure & Architecture
Engineering ideal porosity, tortuosity, layer geometry, and particle morphology is essential for ion, electron, and gas transport, maximizing cell power density and volumetric energy density.
Interfaces & Stability
Managing complex material interfaces (triple-phase boundary, corrosion layers) enhances structural integrity and inhibits degradation pathways for long-term operational reliability.
Our lab and production capabilities are designed to balance these practical needs, delivering optimized powders, inks, and stack components for your electrochemical system.
Deep technical expertise in electrochemical systems.
Our PhD-level team and specialized facilities are equipped to handle your most complex electrochemical challenges.
Material & Component Expertise
Our expertise covers a wide range of advanced materials, including:
Active Electrode Materials
Extensive experience with complex oxides, including Perovskites (LSCF, PBSCF), Spinels (LNMO), and mixed ionic-electronic conductors (MIEC, such as GDC and SDC).
Ionic Conductors & Membranes
We work with the full spectrum of electrolyte classes, including oxygen-ion conductors (YSZ, GDC, ScSZ), proton-conducting ceramics (BZY, BCZ) for PCFCs, and battery solid electrolytes (NaSICON, LLZO, LATP, LLTO).
Advanced Ceramic Formulations
Deep capabilities in functional ceramic engineering, including protective interconnect coatings (spinels), contact pastes for electrical conductivity, seal glass formulations, and conductive carbon systems.
Advanced Surface Processes
Specialization in ceramic surface treatments like spin coating and exsolution, tailored for applications such as improved sodium metal wetting NaSICON.
Power Generation (Fuel Cells)
Oxygen Reduction Reaction (ORR), Hydrogen Oxidation Reaction (HOR), and protonic conduction for Solid Oxide (SOFC) and Proton Ceramic (PCFC) Fuel Cells.
Electrolysis (Green Hydrogen)
Oxygen Evolution Reaction (OER), Hydrogen Evolution Reaction (HER), and high-temperature steam/co-electrolysis (SOEC).
Energy Storage
Ion intercalation, plating/stripping mechanisms, RSOC (reversible solid oxide cell), and solid-electrolyte interphase (SEI) formation for Li-ion, Na-ion, and solid-state batteries.
Degradation Mitigation
Mechanisms for mitigating Chromium and Silicon poisoning, delamination, and microstructural degradation, using supplemental catalysts and advanced material design.
Key Electrochemical Pathways
We have deep experience supporting major electrochemical mechanisms, including:
More than a supplier.
Your scale-up partner in electrochemical innovation.
Flexibility & Speed
Move fast with rapid iteration cycles and agile custom development in months, not years.
Partnership Approach
We’re not just a supplier. We’re an extension of your team, working as your key development partner to deliver tailored electrochemical solutions.
Deep Technical Expertise​
30+ year legacy in high-temperature electrochemistry. PhD-level expertise in Solid Oxide Fuel Cells (SOFC), Electrolysis (SOEC), Protonic Ceramic Fuel Cells (PCFC), advanced ceramics, and high-performance coatings.
Proven Commercialization Pathway
End-to-end manufacturing capabilities from concept to commercialization, with seamless handoffs to our network at scale.
Specialized infrastructure. Flexible facilities.
Leveraging rapid prototyping and flexible manufacturing to design, develop, and manufacture novel electrochemical components.
Flexible synthesis methods, including co-precipitation, hydrothermal, and solid-state sintering.
Process capabilities for high-shear mixing, milling, and custom ink formulation.
Treatment facilities for drying, calcination, and controlled atmosphere reduction.
Versatile fabrication equipment, including tape casting, lamination, laser cutting, and precision welding.
Advanced coating and printing capabilities, featuring aerosol spray, screen printing, and ultrasonic spray.
Assembly expertise for SOFC and SOEC stacks, flow cells, MEAs, and high-temperature component sealing.
Physical Analysis: Surface area analyzers (BET), porosimeters, particle size analyzers, and TGA/DTA/Dilatometry.
Chemical & Phase Analysis: XRD, SEM/EDS, and XRF for elemental and phase identification.
Performance Analysis: Multi-channel potentiostat/galvanostat systems (CV, EIS) and high-temperature stack test stands.
More than development. Your integrated partner.
Bridge the gap from a proven formulation to a validated component. Our development process flows directly into pilot-scale manufacturing and investor-ready validation, all under one roof.
Pilot-Scale Toll Manufacturing
Once your technology is proven, scale it with confidence. We offer agile toll manufacturing of your finished components, formulated inks, and custom powders in flexible 50 kg – 1 metric ton batches to de-risk commercialization.
Validation & Testing
Validate your technology’s performance with investor-ready data. We provide rigorous component, cell, and stack testing in our facility with 10+ electrochemical test stands (up to 900°C, 30 barg), offering accelerated aging, lifetime testing, and full materials characterization.
Driving innovation in emerging energy industries
Our custom electrochemical development services power breakthroughs in clean energy and advanced manufacturing sectors.
How we partner from Lab to Launch.
A partnership built on technical depth and transparency. Our proven Lab to Launch process gives you dedicated access to an expert team and a data-driven workflow focused on your commercial milestones.
Grow with a partner that protects your quality, protects your process, and protects your IP.
Ready to accelerate your custom electrochemical project?
Let’s explore how we can help you scale faster and smarter, from Lab to Launch.
