Pilot-scale toll manufacturing
Your dedicated partner for scaling custom catalysts and electrochemical materials, bridging the critical gap from pilot batches to commercial production.
Agile manufacturing for catalysts and electrochemical components
Our pilot-scale manufacturing service bridges the gap between lab-scale success and commercial production. We provide agile catalyst and electrochemical toll manufacturing with rigorous quality control, process documentation, and the batch consistency you need to advance commercialization.
Catalyst Toll Manufacturing
Custom powder synthesis (50 – 250 kg batches)
Advanced catalyst forming (extrusion, tableting, granulation)
Structured washcoating (monoliths, foams, plates)
Process optimization and scale-up
Electrochemical Toll Manufacturing
Custom powder, slurry, and ink production
Advanced electrode fabrication (tape casting, ultrasonic spray, screen printing)
Specialized high-temperature processing (sintering, calcination)
Component integration and assembly support
Specialized infrastructure.
Flexible facilities.
Our 56,000 sq. ft. facility is purpose-built for agility and technical depth. Unlike high-volume contract tollers, we provide flexible equipment, hands-on process engineering, and rigorous quality control to scale both catalyst and electrochemical technologies, functioning as an extension of your technical team.
- Synthesis Methods: Flexible capabilities including co-precipitation, hydrothermal, and solid-state processing.
- Process Capabilities: High-shear mixing, milling, custom ink formulation, impregnation, and ion exchange.
- Treatment Facilities: Specialized facilities for drying, calcination, and controlled atmosphere reduction.
- Forming & Fabrication: Versatile equipment for extrusion, tableting, high-intensity granulation, tape casting, lamination, laser cutting, and precision welding.
- Coating & Printing: Advanced lines for wash coating, spin coating, screen printing, and ultrasonic/aerosol spray processes.
- Assembly & Expertise: Processing powders, granules, extrudates, tablets, laminate structures, assembly of SOFC/SOEC stacks, MEAs, and high-temperature component sealing.
- Physical & Thermal Analysis: Surface area (BET), porosimetry, particle sizing, TGA/DTA, and Dilatometry
- Chemical & Phase Analysis: XRD, SEM/EDS, and XRF for phase and elemental identification.
- Performance & Diagnostic Testing: Chemisorption (TPD, TPR, TPO), electrochemical testing (CV, EIS), and high-temperature stack test stands.
More than a toller. Your scale-up partner in commercialization.
Flexibility & Speed
Move fast with rapid manufacturing iteration cycles and agile process refinement in months, not years.
Partnership Approach
We’re not just a supplier. We’re an extension of your team, working as your key development partner to deliver tailored solutions.
Proven Commercialization Pathway
End-to-end manufacturing capabilities from concept to commercialization, with seamless handoffs to our network at scale.
Deep Technical Expertise
30+ year legacy, with PhD-level expertise across electrochemistry, catalysis, and advanced materials.
An integrated path to commercialization.
Manufacturing is just one step. We support the entire lifecycle.
Catalyst Development
Tailored catalyst design and development, with expertise in reforming, combustion, fuel synthesis, and chemical synthesis to optimize your specific process.
Electrochemical Development
Deep expertise in Solid Oxide (SOEC/SOFC) and Proton Conducting (PCFC) technologies. We design and develop the custom powders, inks, coatings, and advanced ceramics for your critical stack components.
Validation & Testing
Validate your technology’s performance with investor-ready data. We provide rigorous catalyst and electrochemical testing in our facility with numerous specialized test stands and reactors, offering accelerated aging, lifetime testing, and full materials characterization.
How we partner from Lab to Launch.
A partnership built on technical depth and transparency. Our proven Lab to Launch process gives you dedicated access to an expert team and a data-driven workflow focused on your commercial milestones.
Grow with a partner that protects your quality, protects your process, and protects your IP.
Proven expertise. Trusted partners.
Trusted by Fortune 500 companies, U.S. National Laboratories, and innovators worldwide for pilot-scale manufacturing.
Ready to scale your technology to pilot production?
Let’s explore how we can help you scale faster and smarter, from Lab to Launch.
