How to source 500 kg of skid-scale catalyst

A visual scale comparison showing a small lab beaker of catalyst powder next to a row of large 500 kg stainless steel industrial drums.

Achieving a flawless 10 g catalyst synthesis in a microreactor brings an understandable sense of triumph. You’ve identified an optimal formulation. Selectivity and turnover frequency are excellent. The initial kinetic models check out. But handing that lab recipe to a commercial manufacturing partner for a 500 kg skid-scale demo changes the equation completely. The reality […]

Large-scale SOFC reforming by feedstock and architecture

Exterior view of a modern solid oxide fuel cell (SOFC) power facility at dusk, featuring stainless steel piping and control enclosures next to a commercial building.

Over the past decade, solid oxide electrolysis (SOEC) development has focused on low-carbon hydrogen production and power-to-fuels applications. Rising data center power demand and grid capacity constraints are renewing commercial interest in solid oxide fuel cells (SOFCs) as a distributed generation option. At commercial scale, feedstock selection and reforming architecture materially affect system efficiency, equipment […]

De-risking catalyst scale-up for pilot reactors

3D visualization of multiphase fluid flow passing through a packed bed reactor with porous catalyst pellets, illustrating concepts used in catalyst scale-up.

Technical continuity frequently breaks down the moment a catalyst leaves the micro reactor lab. A formulation that works very well as a high surface area powder in the lab may face significant challenges when moving to pilot-scale reactors, where lab environments are replaced with larger-scale complexities, including those related to heat and mass transfer, pressure […]

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