With world‐class materials expertise and manufacturing facilities, Nexceris can quickly transition catalyst product concepts from demonstration to manufacturing.
Specific areas we can help accelerate your development include:
Materials Synthesis: Nexceris has more than 20 years’ experience in producing a wide range of custom catalysts, whether base metal oxides or PGM materials. We can produce powdered catalysts as well as granules, beads and suspensions for washcoating. We provide customers full catalyst characterization and ISO 9001:2008 certified quality processes.
Washcoating and Infiltration: Whether the application requires washcoating of metallic or ceramic catalyst supports, our team can provide the path to excellent catalyst reactivity, adhesion and performance. Proprietary washcoating and conversion-coating technologies are available to the suite of support materials beyond the ordinary to include a wide range of common commercial alloys.
Process Scale‐Up: With custom catalyst synthesis capabilities in-house to produce and package materials at laboratory scale as well as the tonnage scale, Nexceris can provide the right size solution throughout the product lifecycle.
Nexceris’ Catalyst Solutions team designs and manufactures custom catalysts for process chemistry and pollution abatement applications. Using our expertise in metals and metal oxides, we provide tailored solutions for customer‐specific needs. Whether synthesizing a customer-identified catalyst or meeting a performance specification, we help customers take their ideas to demonstration systems and beyond.
The Catalyst Design team identifies custom catalyst formulations and manufacturing routes that create unique value for our customers. We target processes that maximize value and can scale with demand. With design experience from a spectrum of successful products, our Catalyst Design team creates products using both innovative and established processes.
We can demonstrate and validate powder, granule and washcoated catalysts for customers at the lab, pilot and manufacturing scale, with in-house performance testing labs to support validation at each stage of product delivery.
Our customers save time and reduce their overall development costs by using processes and facilities at Nexceris. We have the expertise and facilities to solve your challenges in custom catalyst design, development or delivery. By working together, we can accelerate the transitions concept to prototype to production, shorten the payback period, and mitigate risks of catalyst development.
Additionally, Nexceris understands the value of intellectual property and discretion in partnerships. We have a successful track record of collaborative custom catalyst development with Fortune 500 manufacturers and National Laboratories. In fact, our team has provided the commercialization bridge between these types of partners where custom catalysts enabled new chemical processes, next-generation energy systems, and state of the art environmental remediation.
Catalyst Solutions teams work with clients under agreements with well‐defined approaches to intellectual property generation, protection and sharing. We excel at collaborative catalyst discovery and development for specific customer processes. We structure our agreements and working relationships to protect your investment while bringing our own custom catalyst technology to bear.
We cannot share the details of our collaborative work, but the products brochures linked below provide examples of our independent research and development activities and product manufacturing capabilities.
Nexceris tailors custom catalyst solutions to customer needs. Catalyst materials can be washcoated on a range of monolithic formats or provided as powders or granules, when required.
By working together to with customers, we can often provide greater value by suggesting particular formats or system level solutions we provide.
Contact our Catalyst sales division today to learn more about the options available for the solution you need.
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